2002 Land Rover Range Rover 5-Door 4x4 Body Repair Manual (PDF Download)

Instant Download: 2002 Land Rover Range Rover Body Repair Manual (5-Door 4x4, PDF)

Own a 2002 Land Rover Range Rover? Whether you're restoring a classic, working in a body shop, or handling your own accident repair work, this downloadable repair manual is an essential tool. Get step-by-step guidance for accurate and safe bodywork, glazing, welding, panel alignment, paint specs, corrosion protection, and more—right at your fingertips.

This is a professionally scanned digital copy of the original workshop manual — delivered instantly as a downloadable PDF.

Who is this manual for?

This guide is a must-have for:

• DIY enthusiasts restoring a 2002 Land Rover Range Rover (5-door, 4x4)
• Body shop professionals looking for original reference specs
• Insurance assessors and adjusters needing factory-correct repair guidance
• Collectors keeping service records accurate and thorough
• Off-road and overland enthusiasts maintaining structural safety

What’s Inside?

This is not just a wiring diagram or generic workshop overview — it’s a comprehensive body repair manual for the 2002 Land Rover Range Rover (SDR 5-door 4x4). Here's what you’ll find inside:

1. General Specifications

• Engine and drivetrain variants (Td6 Diesel, V8 Petrol)
• Suspension architecture and brake types
• Monocoque construction overview

2. Structural & Body Repair Procedures

• Front end, underbody, and rear panel measurements (in millimetres)
• Body jig and alignment data for precise restoration
• Replacement operations for panels, bumpers, roof skins, door skins, etc.

3. Glazing & Door Trim Removal

• Step-by-step removal methods for windscreen, rear screen, quarter glass, and fixed rear door glass
• Instructions for safely removing and refitting trim pieces without damaging airbags or seals

4. Electronic Safety Systems

• Supplementary Restraint System (SRS) breakdown, including:
• Airbag deployment sequence
• Side impact sensors and inflatable curtains
• Battery disconnection units and ECU locations

5. Steering & Alignment

• Toe-in, camber, caster, and king pin inclination specifications
• Correct adjustment sequence for all four wheels

6. Panel Condition & Repairability Charts

• Serviceability of individual panels — helps assess accident damage
• Clear indicators for repair vs. replacement

7. Paint Specifications

• Factory paint codes and trim combinations
• EPA-compliant refinish recommendations
• Primer types, stone-chip protection, and clearcoat notes

8. Corrosion Protection & Welding Guidance

• Anti-corrosion material charts with part numbers
• Approved wax injection systems and lance techniques
• Weld-through primers and cavity protection instructions

9. Adhesives, Sealants & Materials List

• Industry-approved seam sealers, underbody coatings, and structural adhesives
• Sprayable and brushable options for various repair zones

10. Replacement Time Schedules

• Estimated hours for Mechanical, Electrical & Trim (M.E.T.) work
• Job time tables for body panels, paint, and combinations

Why Choose This Manual?

• Factory-Based Accuracy: Follows manufacturer specs for panel fitting, corrosion prevention, safety systems, and more.
• Cost-Saving: Know exactly what parts can be repaired or must be replaced — avoid unnecessary spending.
• Safe Repairs: Proper guidance for handling airbags, ECUs, and structural welds ensures compliance and safety.
• Convenience: Digital PDF format — search it, print pages, or view on your phone or tablet.

Vehicle Compatibility

This manual is tailored for:

• Land Rover Range Rover 2002
• 5-Door SUV / 4x4 SDR models
• Td6 Diesel and V8 Petrol engines

Please confirm your VIN and trim level for perfect compatibility.

Instant Digital Delivery — No Waiting

This is not a physical book. Once purchased, you’ll receive an instant link to download the full PDF manual. Access it from your phone, tablet, or computer — even print specific pages when needed.

File Format: PDF (Scanned original, printable)
Pages: 90+ pages of factory reference
Delivery: Instant download after checkout

Why This Manual Matters

The 2002 Range Rover is iconic — combining off-road capability with luxury engineering. But when it comes to collision repair or panel replacement, general guides fall short. This PDF bridges the gap between professional workshops and DIY repairers by offering clear, diagram-rich, manufacturer-derived repair steps. It’s especially useful for rebuilders, insurers, off-roaders, and anyone restoring the Range Rover legacy.

Legal Note

This is a scanned copy of an original out-of-print reference manual, provided under fair-use for educational and restoration purposes. No affiliation with or endorsement by Land Rover is implied.

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